Excel Enterprises

Excel Enterprises is a manufacturer based in Vasai, Maharashtra, that produces all 22 exterior body parts for the Honda Activa scooter. The company makes components such as front shields, side panels, and floor mats using ABS plastic sourced from Indian petrochemical suppliers like GAIL and LG Chem India. They sell factory-direct to business customers including spare parts dealers and repair workshops across Maharashtra and neighbouring states.

To place an order, customers can fill out the enquiry form on the website or contact the factory directly via WhatsApp, which is the fastest method. The company accepts any order quantity, from a single piece up to 1,000 pieces, and provides pan-India delivery for orders of 50 pieces or more. For smaller orders under 50 pieces, customers can arrange local pickup or visit the factory in Pelhar.

Orders of 50 pieces or more qualify for pan-India delivery, while orders under 50 pieces require the customer to arrange pickup or local delivery. The factory operates from Monday to Saturday between 09:00 and 21:30, with Sunday closed. Customers can also visit the workshop in person to inspect the parts before purchase.

The manufacturing process begins with selecting high-grade ABS plastic from tier-1 suppliers like Styrolution, followed by a moisture-content check to ensure levels are below 0.05%. The material is then pre-conditioned at 80 °C for at least two hours before being processed in fully hydraulic reciprocating-screw injection moulding machines with clamping forces between 80 and 160 tonnes.

Each finished part undergoes a three-stage quality inspection starting with visual checks under 5,000 K D65 lighting to identify defects like sink marks or silver streaking. Critical mating dimensions are then verified using digital callipers with ±0.02 mm accuracy and custom go/no-go gauges machined to OEM blueprint tolerances. Only parts that pass these checks are packed and shipped.

The business is operated by three brothers—Javed Badra, Nasrullah Badra, and Saifullah Badra—who handle logistics, production, and sales respectively. Founded in 2018, it started as a single workshop and has grown into a karkhana producing all 22 exterior components in-house without outsourcing.

The factory is located at Gala No-6, Plot No.03, Dhukka Compound, Vakanpada Road, Pelhar, Vasai East, Maharashtra 401208. This location in Vasai-Virar allows for easy factory pickup and direct access to the manufacturing floor for customers who wish to visit.

The company sources raw materials primarily from GAIL, Styrolution, and LG Chem India, ensuring each lot is accompanied by a mill certificate specifying melt flow index, Izod impact strength, and tensile modulus. Batches that fail incoming QC are returned at supplier cost, maintaining strict adherence to automotive-grade standards.

The injection moulding machines operate with a melt temperature of 210–250 °C and injection pressure set between 800 and 1,400 bar. Machine parameters are logged per shift, and any deviation beyond ±2 % triggers an audible alarm on the production floor to maintain consistency.

The 22 exterior components produced include the front mudguard, side panel set, headlight garnish, windshield, floor mat, leg guard, and chrome plated garnish, among others. Each part is made in-house using the same injection moulding process to ensure consistent surface finish and impact performance.

There is no minimum order quantity, allowing customers to order as little as one piece or as many as 1,000. The pricing model is factory-direct with no middlemen involved, offering competitive rates directly from the factory floor.

Some reviewers on Trustburn praise the direct-from-factory approach and the ability to order any quantity without high minimums. However, some users note that smaller orders under 50 pieces require self-arranged pickup rather than free delivery.

The Trustburn listing shows a rating of 3.8 out of 5 from 5 reviews, with feedback ranging from positive comments on responsiveness to neutral notes on delivery logistics for small batches. The reviews are recent and reflect current customer experiences with the business.

The company emphasizes a no-middleman supply chain where every part comes from one supplier and one invoice. This structure ensures transparency and allows dealers and workshops to quote honestly and deliver on time without inflated costs.

You can reach Excel Enterprises by phone at +919820637749.