Their global reach is impressive, with distributors supporting operators on every continent. This ensures consistent service from installation to maintenance, which is critical for remote assets.
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Questions about 2CENSOR
What is 2CENSOR?
2CENSOR Pty. Ltd. is a company founded in 2018 by Corey Vaughan that provides patented abrasive wear monitoring and predictive maintenance solutions for mineral processing assets. The business offers products like the 2C-Probe, 2C-Strip, and 2C-Mill to help operators minimise unplanned downtime and reduce maintenance overhead in harsh industrial environments. Their technology combines electronic telemetry with analysis software to deliver continuous, automated condition monitoring for equipment such as pipelines, mills, and cyclones.
How does the patented probe technology work?
The company's technology uses patented wear sensing probes and analysis software to enable real-time visibility into asset condition, allowing operators to know the known time to failure before a pipe bursts or mill liner fails. This approach helps minimise labour-intensive inspections and temporary patching while reducing the risk of environmental breaches from equipment failures. The system is designed specifically for the harshest environments where conventional monitoring often fails.
Where does 2CENSOR operate and how does it deliver support?
2CENSOR distributes its products globally through partners located in the Americas, Europe, Africa, and Asia-Pacific to support mineral processing operators on every continent. The company provides local engineering support combined with centralised data analytics to ensure consistent service from installation through to ongoing maintenance. This global reach allows them to customise solutions to suit various applications for remote industrial assets.
How can I onboard sensors using the 2CENSOR app?
The business offers a free iOS onboarding app that enables fast configuration of monitoring devices through NFC and manual ID entry. This app is part of their broader strategy to integrate electronic telemetry with analysis software for predictive maintenance. Users can utilise the app to quickly onboard their sensors without needing complex manual setup processes.
What inspired the creation of 2CENSOR?
Corey Vaughan founded 2CENSOR in 2018 after a critical incident at a coal mine site in Australia where a high-density polyethylene tailings pipeline wore through, causing an environmental incident and total failure costs exceeding AUD$1.1 million. This event prompted the development of a sensor capable of monitoring and predicting pipeline wear to proactively address maintenance challenges. The company was created to fill a gap in the market where existing options were either financially impractical or inaccurate.
What is the unique feature of the 2C-Strip sensor?
The 2C-Strip sensor was specifically developed to eliminate the need of penetrating a wear plate or liner, offering a non-invasive monitoring solution. It is installed between wear plates, tiles, or liners to provide continuous data on internal wear. This design allows for easier integration compared to methods that require drilling or cutting into existing structures.
What does the 2C-Mill product monitor?
The 2C-Mill is the newest product released by the company, designed for real-time monitoring of mill liners in Sag / Ball Mills. It uses patented technology to provide data on the internal wear of these large industrial assets. This capability helps operators manage the condition of critical grinding equipment more effectively.
What is the primary application of the 2C-Probe?
The 2C-Probe is the original patented wear sensor designed to solve a real-world industry problem by monitoring internal pipe wear. It has been further integrated into chutes, hoppers, and bins to provide comprehensive coverage for various mineral processing applications. This versatility makes it suitable for a wide range of internal asset monitoring needs.
What is the core mission of 2CENSOR?
The company's mission is to enhance mining sustainability through efficiency by delivering solutions that improve efficiency and productivity for remote industrial assets. They aim to close the loop on predictive maintenance by providing data analytics from installation through to ongoing maintenance. This holistic approach helps operators make informed decisions to prevent costly failures.
What are the key benefits of using 2CENSOR technology?
The business helps operators minimise downtime by replacing failing equipment during scheduled maintenance periods rather than during unplanned outages. This proactive strategy also reduces environmental risk by eliminating breaches that occur when equipment fails unexpectedly. Additionally, it lowers labour costs by minimising the need for frequent manual inspections and temporary fixes.
How does the technology predict equipment failure?
The company's website states that their technology can identify known time to failure before a pipe bursts, chute, hopper, or mill liner fails. This predictive capability allows operators to plan maintenance activities more effectively and avoid emergency repairs. By knowing when failure is imminent, companies can schedule interventions during planned shutdowns.
How does the NFC feature in the iOS app help with device configuration?
The 2CENSOR iOS onboarding app uses NFC technology to configure monitoring devices, streamlining the setup process for users. This feature ensures that the integration of new sensors is quick and user-friendly, reducing the time required for initial deployment. The app works alongside the centralised data analytics platform to provide a seamless experience from onboarding to ongoing monitoring.
Who are the key people behind 2CENSOR's technology and legal framework?
The company's team includes a patent attorney, Alistair Smith, who is a principal at Davies Collison Cave, ensuring robust intellectual property protection for their patented probe technology. This legal backing supports the reliability and uniqueness of their wear sensing solutions in the market. The presence of experienced engineering and software development staff further strengthens their technical capabilities.
How can I get in touch with 2CENSOR for more information?
The company's contact information includes an email address, [email protected], which is used for inquiries about asset monitoring requirements. This channel allows potential customers to discuss customisation options and specific application needs directly with the business. The contact form on their website also facilitates communication for those who prefer to leave a message rather than call.
What is the official website of 2CENSOR?
The official website of 2CENSOR is 2censor.com.
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5 Reviews
I have been looking into 2CENSOR’s approach to abrasive wear monitoring for our mineral processing assets. What stands out is their focus on harsh environments where conventional monitoring often fails. They provide a suite of products like the 2C-Probe, 2C-Strip, and the newer 2C-Mill, which seem tailored to different industrial needs. The idea of knowing the time to failure before a pipe bursts or a mill liner fails is really appealing for reducing unplanned downtime. It feels like they have a strong global reach with partners across multiple continents, which suggests that local engineering support might actually be available. Their claim of reducing labour intensive inspections aligns with what we need to cut costs. It seems like a reliable partner for improving efficiency in remote locations, though verifying the specific scope of their service contracts would be a good next step before committing.
The patented probe technology offers continuous monitoring for remote industrial assets effectively.
The 2CENSOR iOS app makes sensor onboarding quite convenient, allowing quick setup via NFC and manual entry. This digital touchpoint streamlines the initial phase significantly. However, the company website lists numerous product pages and navigation links that feel somewhat cluttered, requiring extra clicks to find specific technical details about the 2C-Strip versus the 2C-Probe. Despite this minor navigation friction, the core functionality of getting devices registered and active is handled efficiently, supporting their claim of closing the loop on predictive maintenance. It is a solid tool for modernising asset tracking.
2CENSOR offers patented wear sensors for mineral processing. The products seem suited for harsh environments like pipelines and mills. They claim to help minimise downtime and reduce labour costs through continuous monitoring. With a global service network and an iOS app for onboarding, the solution appears comprehensive for industrial operators seeking predictive maintenance data.
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About 2CENSOR
2CENSOR provides patented wear sensor technology for monitoring abrasive wear in mineral processing assets. The company offers products including the 2C-Probe, 2C-Strip, and 2C-Mill, which deliver continuous, automated condition monitoring for equipment such as pipelines, mills, and cyclones. Its technology combines electronic telemetry with analysis software to support predictive maintenance in harsh industrial environments. 2CENSOR distributes its products globally through partners in the Americas, Europe, Africa, and Asia-Pacific, and offers an iOS onboarding app that uses NFC to configure its monitoring devices.
- Website
- 2censor.com
- Categories
- Mining & metals
