About Trexel, inc
Trexel, Inc: Revolutionizing Injection Molding with Microcellular Technology
Trexel, Inc is a leading company in the field of microcellular technology. With unparalleled expertise in placing microcellular bubbles inside injection-molded parts, Trexel has revolutionized the way manufacturers produce plastic parts. The company's innovative technology has been adopted by major players in various industries such as automotive, medical devices, consumer goods and packaging.
Founded in 1995 by Dr. Steve Braig and Dr. David Bernstein, Trexel started as a research project at MIT to develop a new method for producing lightweight plastic parts with improved mechanical properties. The result was MuCell®, a patented process that injects supercritical fluid into molten polymer to create microscopic bubbles that reduce weight while increasing strength and stiffness.
Since then, Trexel has continued to refine its technology and expand its applications across different industries. Today, the company offers a range of products and services that help manufacturers optimize their production processes and improve product performance.
One of the key advantages of Trexel's microcellular technology is its ability to reduce material usage without compromising quality or functionality. By injecting tiny bubbles into plastic parts during molding, manufacturers can achieve significant weight savings (up to 20-30%) while maintaining or even improving mechanical properties such as impact resistance and dimensional stability.
Another benefit of microcellular technology is its ability to enhance surface finish and aesthetics of molded parts. By reducing sink marks (depressions caused by uneven cooling) and warpage (distortion due to internal stresses), Trexel's MuCell® process can produce smoother surfaces with fewer defects than traditional injection molding methods.
In addition to these benefits, Trexel's microcellular technology also offers advantages in terms of cycle time reduction (faster production), energy savings (lower processing temperatures) and design flexibility (ability to mold complex geometries).
Trexel provides comprehensive support for customers who want to adopt its microcellular technology for their products. This includes feasibility studies, process optimization consulting services, equipment installation & training as well as ongoing technical support & maintenance.
The company also offers customized solutions for specific applications such as automotive lightweighting or medical device manufacturing where stringent requirements on quality control are critical.
With over two decades of experience in developing advanced materials technologies for plastics industry,Trexel has established itself as an industry leader in innovation excellence.Trexels' commitment towards sustainability through reduced material usage ,energy consumption,and carbon footprint makes it an ideal partner for companies looking towards sustainable manufacturing practices .
In conclusion,Trexels' innovative approach towards injection molding using Micro-celluar Technology not only reduces cost but also improves product performance making it an ideal choice across various industries .With continuous research & development,Trexels' commitment towards providing cutting edge solutions will continue making it one among top choices among global leaders .
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