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Stratus Compostos Estruturais Ltda: A Leading Innovator in Structural Composites
Stratus Compostos Estruturais Ltda is a Brazilian company that has been at the forefront of developing and manufacturing high-quality structural composites for over two decades. With a state-of-the-art manufacturing facility spanning over 12,000 square meters across two locations in São Paulo, Stratus has established itself as a leading innovator in the field of composite materials.
At Stratus, we are committed to providing our customers with the highest quality products and services. Our team of experienced engineers and technicians work tirelessly to develop new and innovative solutions that meet the unique needs of each customer. We specialize in designing and producing custom-made composite parts for various industries such as aerospace, automotive, marine, wind energy, construction, among others.
Our Products
We offer a wide range of products made from advanced composite materials such as carbon fiber reinforced polymer (CFRP), glass fiber reinforced polymer (GFRP), aramid fiber reinforced polymer (AFRP), among others. Our product portfolio includes:
1) Structural Components: We manufacture structural components such as beams, columns, panels using advanced composites that offer superior strength-to-weight ratio compared to traditional materials like steel or aluminum.
2) Tooling: We produce molds and tooling using composites that are lightweight yet durable enough to withstand repeated use without deformation or damage.
3) Prototyping: We provide prototyping services for customers who need to test their designs before committing to full-scale production. Our rapid prototyping capabilities allow us to quickly produce high-quality parts with minimal lead time.
4) Repair Services: In addition to manufacturing new parts, we also offer repair services for damaged composite structures. Our team can assess the extent of damage and recommend appropriate repair methods based on industry standards.
Our Manufacturing Process
At Stratus Compostos Estruturais Ltda, we use the latest manufacturing techniques and equipment to produce high-quality composite parts. Our manufacturing process includes:
1) Design: Our team of engineers works closely with customers to understand their requirements and design custom-made parts that meet their needs.
2) Material Selection: We carefully select the appropriate composite materials based on the application, performance requirements, and cost-effectiveness.
3) Layup: We use automated layup machines to precisely place each layer of composite material in the mold according to the design specifications.
4) Curing: The molded part is then cured in an autoclave or oven at a specific temperature and pressure for a predetermined time period.
5) Finishing: After curing, the part is trimmed, sanded, painted or coated as per customer requirements.
Our Quality Assurance
At Stratus Compostos Estruturais Ltda, we are committed to delivering products that meet or exceed our customers' expectations. To ensure consistent quality across all our products, we have implemented a rigorous quality management system that includes:
1) Incoming Material Inspection: All incoming raw materials are inspected for quality before being used in production.
2) In-Process Inspection: Our technicians perform regular inspections during each stage of production to ensure compliance with design specifications.
3) Final Inspection: Each finished product undergoes a final inspection before being shipped out to customers. This includes visual inspection, dimensional measurement, non-destructive testing (NDT), among others.
4) Certification & Compliance: We hold various certifications such as ISO 9001-2015 and AS9100D which demonstrate our commitment to quality management systems. Additionally, we comply with industry standards such as ASTM International and NBR (Brazilian Technical Standards).
Conclusion
Stratus Compostos Estruturais Ltda is a leading innovator in structural composites with over two decades of experience designing and manufacturing high-quality products for various industries. With state-of-the-art manufacturing facilities and a team of experienced engineers and technicians, we are committed to providing our customers with the best possible solutions that meet their unique needs. Our focus on quality management systems ensures that our products consistently meet or exceed industry standards. Contact us today to learn more about how we can help you with your composite needs.
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