NitroJection

NitroJection is a gas assist injection molding equipment and technology company located in Chesterland, US. They provide gas assist process controls, nitrogen gas intensifier systems, and services to optimize injection molding processes. The business has been operating for over 30 years and was the first to commercialize the gas assist process in North America.

The company offers two series of gas assist process controllers: the NitroJection Processing Unit (NPU) and the NitroJection Satellite Unit (NSU). These units can be customized with fast-acting pre-stage and hold valves and are available with one, two, or four nitrogen outlets.

NitroJection provides services such as product review and engineering, tooling engineering support, gas pins and accessories, process engineering support, and custom-built gas assist controls. They also handle single setup installations, plant-wide systems, system rebuilds, repairs, and refurbished equipment.

A gas assist installation can cost as little as $35,000.00 new, including gas pressurization and latest processing controls. The return on investment can be as quick as 90 days for some programs, with monthly costs under $1,000.00 while enjoying cost reductions greater than the monthly cost.

NitroJection's gas assist process eliminates molded-in stress, resulting in faster cycle times, reduced scrap, lower clamp requirements, and reduced molding machine power consumption. It also allows for reduced product weights and lower tooling and maintenance costs.

The process is designed for products with extended cycle times, sink marks, heavy thick sections, or large cross sections that could be hollow. It helps molders reduce manufacturing costs and become preferred suppliers by offering creative design options.

NitroJection provides in-plant process optimization, on-site gas molding process development, and in-plant gas assist training. They aim to help molders setup, run, and forget about process adjustments until they switch molds.

The company claims to have reduced in-mold pressures by up to 70%, which decreases press lock forces and allows more substantial moldings on smaller machines. This also reduces energy consumption and improves dimensional stability without deformation.

NitroJection has a Trustburn rating of 4.1 out of 5 from 9 reviews. The feedback is recent, with the most recent review dated November 6, 2023, and includes a mix of 5-star and 4-star ratings.

Reviewers praise NitroJection for their top-notch service, expertise, attention to detail, and professionalism. They highlight the team's responsiveness, prompt support, and ability to deliver high-quality products within promised timeframes.

The company's website states they were the original and provided the first gas assist process in North America. They have over 20 years of experience providing leading gas assist control systems combined with system, product, and process support.

To get started, visitors can call 440-729-2711 or fill out the contact form on nitrojection.com. The company offers a free evaluation program to help understand the potential for gas assist and reduce manufacturing costs.

NitroJection focuses on supporting the gas assist development process by determining if a candidate is suitable for conversion, how to gate a new or converted mold, and how to implement gas channels and injection points.

The company emphasizes that they will not steer customers toward a difficult or complex setup just to fit a patent. Their objective is to provide 20+ years of development history so customers can run and forget process adjustments.

NitroJection offers single setup installations or plant-wide gas assist systems tailored to specific production and facility requirements. They also provide product and process development to optimize the gas assist molding process in-plant.