About Dukane
Dukane: The Ultimate Solution for Plastic Welding Equipment and Tooling
Dukane is a leading manufacturer of plastic welding equipment and tooling, offering a wide range of solutions to meet the needs of various industries. With over 90 years of experience in the industry, Dukane has established itself as a trusted name in plastic welding technology.
The company specializes in ultrasonic welding, iQ Servo Ultrasonic Welding, high-power ultrasonics, vibration welding, hot-plate welding, spin welding, thermal staking, ultrasonic cutting and sealing and laser welding systems. These technologies are used to join thermoplastic materials together with precision and accuracy.
Ultrasonic Welding
Ultrasonic welding is one of the most popular methods used by Dukane for joining thermoplastic materials. This process involves applying high-frequency vibrations to two pieces of plastic that are held together under pressure. The vibrations cause the molecules in the plastics to heat up and melt at their interface points. Once melted, they fuse together forming a strong bond.
iQ Servo Ultrasonic Welding
Dukane's iQ Servo Ultrasonic Welding system is an advanced technology that offers precise control over weld parameters such as amplitude, force and distance. This system uses servo motors instead of pneumatic cylinders which provides greater accuracy during the weld process.
High-Power Ultrasonics
High-power ultrasonics are used by Dukane for applications that require more energy than traditional ultrasonics can provide. This technology uses higher frequencies which allows it to penetrate deeper into thicker materials resulting in stronger bonds.
Vibration Welding
Vibration welding is another method used by Dukane for joining thermoplastic materials together. This process involves rubbing two pieces of plastic against each other at high speeds while applying pressure until they melt at their interface points forming a strong bond.
Hot-Plate Welding
Hot-plate welding is a process used by Dukane for joining large or irregularly shaped parts. This process involves heating the plastic parts to their melting point and then pressing them together under pressure until they cool and solidify.
Spin Welding
Spin welding is a method used by Dukane for joining circular or cylindrical parts. This process involves spinning one part against another while applying pressure until they melt at their interface points forming a strong bond.
Thermal Staking
Thermal staking is a process used by Dukane for joining two dissimilar materials together. This process involves heating one material to its melting point and then pressing it into the other material creating a mechanical interlock between the two materials.
Ultrasonic Cutting and Sealing
Ultrasonic cutting and sealing are processes used by Dukane for cutting and sealing thermoplastic materials. These processes involve applying high-frequency vibrations to the plastic which melts it at its interface points creating a clean cut or seal.
Laser Welding Systems
Dukane's laser welding systems are an advanced technology that offers precise control over weld parameters such as power, pulse duration, frequency, spot size, etc. These systems use lasers instead of traditional heat sources which provides greater accuracy during the weld process.
Conclusion
In conclusion, Dukane is an industry leader in plastic welding equipment and tooling offering various solutions to meet the needs of different industries. With over 90 years of experience in this field, they have established themselves as experts in ultrasonic welding, iQ Servo Ultrasonic Welding, high-power ultrasonics, vibration welding, hot-plate welding, spin welding thermal staking ultrasonic cutting and sealing as well as laser-welding systems. Their commitment to quality has made them one of the most trusted names in this industry with customers all around the world relying on their products for their plastic-welding needs.